Hybrid towers 2.0 are used for the first time

20.01.2020

Together with the wind turbine manufacturer VENSYS, Max Bögl Wind AG is building a wind farm in Drohndorf (Saxony-Anhalt) in which second-generation hybrid towers are being used for the first time. We spoke with site manager Wilhelm Pauksch about the project and the new tower system 2.0.

Hybrid towers 2.0 are used for the first time

 

What distinguishes the Drohndorf wind farm?

 

news 2020 hybridtuerme einsatz 01 max boegl
Wilhelm Pauksch, Bauleiter

 

In Drohndorf we are expanding the wind farm consisting of four wind turbines together with our partner VENSYS. Max Bögl hybrid towers of the first generation have already been installed here since 2017. In the next few weeks we will erect a further twelve hybrid towers 2.0. With a hub height of 132 m and a rotor diameter of 136 m, the VENSYS turbines with a rated output of 3.5 MW will feed green electricity into the high-voltage grid via a customer-owned transformer station. We are pleased to be able to further expand the wind farm together with the well-known project participants and thus contribute to the protection of the climate. We plan to commission the turbines in February 2020.

 

How is the cooperation with the partner going?

 

news 2020 hybridtuerme einsatz 02 max boegl
Photo: graupause 

 

When implementing a prototype project like the one in Drohndorf, the team always faces special challenges. Many aspects of technology and cooperation are new. It is exciting to see whether, for example, the new processes and improved segmentation work as expected. For the team as a whole, it has been shown that project management has many advantages. At the current stage of the project, we are already looking forward to the completion of all plants. Despite the many years of experience of the installation team on site and all those involved in the project, it is always special to implement projects with new products and to turn them from the drawing board into reality. Because this is where it becomes clear how important well thought-out process chains and good communication are. All those involved in the project are working hard to implement the first prototype project of the Hybrid Tower 2.0.

 

What are the challenges for the Drohndorf wind farm?

 

news 2020 hybridtuerme einsatz 03 max boeglPhoto: Firmengruppe Max Bögl 

 

We are not only assembling the new towers, but also dismantling the old turbines installed in the wind farm. This shows how important good timing is to ensure fast and coordinated workflows.

 

What are the advantages of hybrid towers?

 

news 2020 hybridtuerme einsatz 04 max boeglPhoto: Reinhard Mederer 

 

With their combination of concrete and steel segments, hybrid towers are particularly suitable for inland locations with low winds. This is because the annual electricity yield that wind farms generate can increase by 0.5 to 1% with every meter that a wind turbine gains height. In addition, hybrid wind power towers are designed to withstand the new, more powerful wind turbines and larger rotor diameters.

 

How does the hybrid tower 2.0 differ from the previous hybrid tower system of Max Bögl Wind AG?

 

news 2020 hybridtuerme einsatz 05 max boeglPhoto: Reinhard Mederer 

 

With our hybrid tower system hub heights of up to 190 m can be realized. This makes us the world leader. With the new tower generation - the hybrid tower 2.0 - we need less material while maintaining the same stability. We have also made adjustments to the foundation design, interior fittings, tower segmentation and geometry. For wind power projects, this means that fewer heavy transports are required and therefore less time-consuming approval procedures and lower transport costs. Thanks to the innovative interior design concept, the construction time is further reduced. Overall, our hybrid tower system has become even more economical and, in view of the current market conditions in Germany, is an ideal system for realizing high hub heights.

 

„BIM is beslist geen modetrend, maar een nieuwe werkmethode voor ons bedrijf en de gehele bouwindustrie, waarbij we als pionier voorop willen lopen.“

Met deze woorden benadrukt Stefan Bögl welk vooruitstrevend doel de groep voor ogen heeft. Om met dit ontwikkelingsproces steeds op koers te blijven is een voortdurende uitwisseling nodig tussen alle divisies – BIM is en wordt hierbij een gemeenschappelijk instrument voor een coöperatief, digitaal samenwerken en effent voor ons bedrijf de weg als een solide strategie voor „industrieel bouwen“.

Daaronder verstaan we de rationalisering van arbeidsprocessen, kostenefficiency, een grotere productiviteit en kwaliteit. We willen dit toepassen door middel van speciale methoden, zoals de prefabricage van bouwcomponenten (prefab-productie), standaardisering van bouwelementen bij een gelijktijdige flexibiliteit in de vormgeving (maxmodul) en vooral door het optimaliseren van onze planning- en productieprocessen. Belangrijke basis voor bovengenoemde methoden is de interactie tussen onze BIM-methodiek en lean management.

BIM – een werkmethode

Een met BIM uitgevoerd projectproces wint significant aan transparantie. Daardoor wordt de kwaliteit van ons werk weer verbeterd. Kostenreductie en leverstiptheid worden vergroot doordat fouten in de planning en werkvoorbereiding tot een minimum worden teruggebracht. Op deze manier kan de afwikkeling van alle projecten niet alleen exact worden vormgegeven, maar ook gecontroleerd worden aangestuurd. BIM is daarom meer dan alleen maar een intelligent 3D-model. Het is een werkmethodiek die mensen in het kader van de digitalisering via moderne technologieën met elkaar verbindt. Hoe meer gebruikers deze methode consequent in hun dagelijkse werk integreren en actief gebruiken, des te meer wordt voor alle betrokkenen het werk verlicht.

BIM – een werkmethode
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"Due to the GPS-supported control of the excavator, we can carry out the
often time-consuming earthworks on the construction site very precisely."

Rene Kuchenbaur, Supply and Disposal

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"The shuttering laser is a great relief for my work.
I don't have to measure anything by hand anymore.
That this is a BIM application,
but I wasn't aware of it until now."

Denis Buchner, Formwork preparation FTW Bachhausen

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"Given the size of today's construction projects we're handling, it would be difficult to work without a centralized overview model."

Lukas Palotz, Calculation building construction

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