New Lifting for Tunnel Oberstaufen

29.11.2017

Bigger, faster, safer.

Severe weathering, water ingress and frost damage in winter: After more than 160 years of operation, southern Bavaria's only railway tube, the Oberstaufen Tunnel, had to be completely renewed. In the 1980s, rehabilitation with shotcrete was to stop the impending decay. But the ravages of time continued to gnaw on the building. Now the tunnel builders of the Max Bögl Group gave the ailing patient a modern fresh cell cure.

New Lifting for Tunnel Oberstaufen

 

Built on behalf of King Ludwig II in 1853, it is still the only tunnel on the Munich-Lindau double-track railway line. However, due to water penetration and severe frost, icicles were repeatedly formed on the inner walls and on the tracks during the winter months, hindering rail traffic. In addition, the cross-section of the once 123 metre long tube was so narrow that trains could only travel slowly on the two closely adjacent tracks - at the end of the day at a maximum speed of 30 km/h. The railways were not able to travel at all.

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Massive conversion for more comfort

To ensure that double-decker trains and trains with tilting technology will also be able to pass through safely in future, Deutsche Bahn decided in 2016 to carry out a fundamental conversion and comprehensive renovation of the tunnel. The cross-section was increased to 70 square metres, a new reinforced concrete inner shell was installed and retaining walls were installed at the portals, which extend the existing tunnel at both ends by 16 and 20 metres respectively. In connection with the tunnel project, Deutsche Bahn also had 9.5 kilometres of track between Immenstadt and Oberstaufen renewed, a new bridge and several culverts built, four points installed in Oberstaufen station and the signalling technology adapted.

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Blasting through the mountain

The construction work began in April 2016, when Max Bögl's tunnel construction specialists used 3.5 tonnes of explosives to extend the tunnel by around 1.50 metres around its circumference, so that the distance between the tracks could be increased from 3.50 to 4.00 metres. In the course of the blasting operation, over 15,000 tonnes of rock had to be excavated and removed. Then the new pipe was lined with a waterproof reinforced concrete inner shell with a vaulted base. In addition to the widening, Deutsche Bahn had the railway tunnel extended to a total length of around 160 metres. This tunnel extension in conjunction with new retaining walls now provides sufficient protection against rockfall instead of the old tunnel portals. The line was opened to rail traffic at the end of 2016. Since then, the trains have been travelling through the new tunnel at a speed of 80 km/h. The new tunnel has been opened for traffic at the end of 2016.

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Langs directe weg

De bruggenbouwspecialisten bij Max Bögl zijn bijzonder gefascineerd door de moderne bruggenbouw. Met ruim meer dan 1.000 voltooide bruggenbouwwerken bewijst de groep haar grote kennis op het gebied van de moderne bruggenbouw. Waren de wegen- en spoorbruggen in het begin gefabriceerd uit betonnen prefab-elementen, tegenwoordig worden bouwwerken van elke omvang vervaardigd – van in-situ beton, staalbeton hybride tot zuivere staalbouw. Een andere specialisatie van ons bedrijf is de vervangende nieuwbouw van weg- en spoorverkeersbruggen waarbij het verkeer doorgang kan blijven vinden (“De winkel blijft geopend”). Bij de uitvoering wordt gebruik gemaakt van alle gangbare bouwmethoden, zoals de steigerloze uitbouwmethode, het zgn. stapsgewijze schuifprocedé, bekistingen en draagconstructies. Bij alle bouwconstructies van onze groep hebben kwaliteit en de strikte naleving van termijnen steeds prioriteit. Veiligheid, robuustheid, bestendigheid en natuurvriendelijke vormgeving zijn andere criteria waarbij we ons in deze belangrijke discipline van de moderne werktuigbouwkunde met de concurrentie kunnen meten. In het oog springende referenties zijn de Hanzeboog, Stadsbrug Nijmegen en spoorbrug Zuidhorn.
Langs directe weg

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